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Clemson University Foundry (CUF) Update - August 2006

It’s been a busy time for the CUF this past spring and summer and thanks to some major donations from friends, progress has been fantastic.  The CUF got a major shot in the arm when the CAT foundation donated $15,000 to help purchase a power supply to go along with the induction melter that CAT-Toccoa donated the previous fall.  A couple of months later, Matthews International in Pittsburgh offered to donate a lift-swing induction melter that they were taking out of service.  We received the unit from Matthews the end of July and will use CAT’s funds to get it wired in and operational.  This addition will give the CUF the ability to melt 125 pounds of aluminum per batch, and should easily allow us to pour 1,000 pounds or more a day, if needed.  Plans also include modifying the power supply so that the CAT furnace can be powered, as well, which will give us dedicated ferrous and non-ferrous melting capability.  We intend to have the new systems in operation in September.

The CETL (home of the CUF) added another 3D printer recently.  The Spectrum 510 prints parts in plaster, the same as the Z310, but has a larger build box (10x14x8”).  The Spectrum has the ability to print beautiful, full color models, but has seen most of its service to date making high quality, consumable patterns for precision sand casting.

Now that school is about to begin, efforts to integrate more students into the CUF are going into full swing.  A key component of student integration is to provide real-world work opportunities in a foundry environment.  The CUF’s approach is to function as a prototype casting supplier and short-run manufacturer of cast parts, and involve students in business, technical and operational aspects of CUF operation.  We have a couple of irons in the fire, but are looking for a consistent, sustainable demand for our services.

If you’re interested in helping us continue the growth we’ve enjoyed so far and would like to join CAT and Matthews as major supporters of the CUF, please contact any Piedmont Chapter board member, or Don Erich (CETL Director) at derich@clemson.edu, or 678-469-2385.  Some things high on our wish list include the following:

  • Cash
  • Work
  • Hardness tester
  • Metallographic equipment
  • Carbon analyzer

 

 

   
             
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